Tool & Die Design

CAPABILITY · TOOLING

Tool & Die Design, Built In-House

Dies designed in CAD, cut on our own machines, proven on our own presses — the reason our quotes and our lead times hold.

WHY IN-HOUSE TOOLING MATTERS

One Team Owns the Die

Every deep drawn part lives or dies by its tooling. When die design is outsourced, every engineering change becomes a negotiation between suppliers. At Aunov the die shop sits beside the press shop: our designers build the CAD model, our machines cut the steel, and our die makers prove out the tool on the same floor where your part will run. When your drawing changes, the loop is hours — not weeks.

We design and manufacture progressive dies, single-station draw dies, compound dies and engineering-sample soft tools. More than 500 sets of tooling have been built in-house over 15+ years, covering sensor housings, motor shells, valve tubes and battery cans.

What our die shop delivers
✓CAD/CAM design — 3D die structure, strip layout and forming simulation before steel is cut
✓In-house machining — CNC milling, wire-cut EDM and grinding keep die tolerances under our own roof
✓Prove-out on site — first articles pulled on the same presses that will run production
✓Die maintenance — scheduled maintenance and spare inserts keep long-running tools stable
DESIGN DETAILS THAT DECIDE QUALITY

Clearances, Radii and Draw Beads

Draw quality is decided in fractions of a millimetre. Punch-to-die clearance is set at roughly 8–12% of material thickness depending on alloy and finish requirement; punch and die radii are sized to let metal flow without tearing; draw beads and blank-holder pressure are tuned to control material flow into the cup. For progressive tools, the strip layout balances station load so the press runs stable at speed.

Because we cut our own steel, we can afford to iterate. A tool that draws beautifully in simulation but opens up wrinkles on the press is re-machined and re-proven here — the customer sees finished samples, not excuses.

Die design in CAD for deep drawn tooling at Aunov Tech
Every die starts as a CAD model, validated before steel is cut
Tooling options
✓Die materials — D2 / Cr12MoV tool steels, carbide inserts for long runs
✓Surface finishes — polished die cavities for cosmetic shells; coated punches where galling is a risk
✓Sample tooling — soft tooling for engineering samples before production steel is committed

Continue through the capability tour: the deep drawing process and stamping & forming capacity.

Talk To Our Engineers

Send your drawing to larry@aunov.com — material advice, tooling plan and a per-piece price within 24 hours.