Stainless Stepped Sensor Housing with Top Port

Stainless Stepped Sensor Housing with Top Port
Stainless Stepped Sensor Housing with Top Port

This Hex head thermowell temperature sensor stainless steel probes housing is an Aunov Tech production part in stainless steel, quoted and built to customer print. In duty, the sensor housing carries the active element while passing the signal through a sealed exit. The same floor forms, machines and inspects the part, and a design change is re-sampled in one place without a second supplier involved.

Product overview

For this stainless steel sensor, the drawing centres on, wall thinning, concentricity and the finished mating faces, controlled from the approved first article onward.

Tooling and finishing for this stainless steel sensor run under one roof, so feasibility questions are answered on the shop floor, and nothing about the route depends on a third party.

How the part is produced

Manufacturing runs on a controlled process path: Blanks are drawn in stages, with interstage annealing where the wall thins; the finishing operations hold the concentricity the drawing calls for.

Each stepped sensor housing shipment is verified against the master sample before it leaves the shop. Deviations on the stepped sensor housing are reported before shipment rather than found on your assembly line.

Materials and finishing

Working stock covers cold-rolled steel (SPCC / DC01), 304 / 316 stainless, aluminium, brass, copper and bronze with this stainless steel sensor costed in 304 / 316 stainless steel.

Because the part works in contact with media, the coating is chosen for cleanliness: zinc, nickel or chrome plating, anodising, powder coating, electrophoresis and passivation. It is written into the drawing for this stainless steel sensor, so it cannot drift between batches.

Batch records for the stepped sensor housing are filed against the part number, so process settings are reused instead of re-invented. Process settings for the stepped sensor housing are archived, so later runs can be compared with the one you approved.

Quality control

Production runs under an ISO 9001 certified quality system: stock arrivals are checked against mill certificates, first articles are measured on a CMM, and run inspections follow an agreed sampling plan. Thread gauging and seal-face checks are part of every stepped sensor housing batch. Tests for torque, leakage or pressure can be arranged when the service demands them, and the batch file carries the results.

Where the part is used

The stainless steel sensor is fitted into sensor and thermostat assemblies for OEM and Tier-1 customers.

A single design of this stainless steel sensor is often reused across a product family, so a single grade and coating can cover each application, and the die does not have to change.

Options and variations

The options customers tune most

Design freedom covers material (carbon steel, stainless, aluminum, brass), the finish for the environment, thread classes, hex or flange mounting, sealed cable exits, vent holes and finishes matched to the measured medium, and lot sizing from prototypes to call-off.

Changes are quoted with their tooling impact stated explicitly, making the cost of each choice clear before you commit.

Specifications

ItemHex head thermowell temperature sensor stainless steel probes housing
BrandAUNOV
DesigningYour drawing sets the part – unusual walls, threads or tolerances are feasibility-checked first; changes are priced before they are made.
ToolingDies, fixtures and gauges are made in our own toolroom, so no tooling step is outsourced, and the charge is refundable against agreed volumes.
SamplesPrototype and pre-production samples are provided against the drawing, so the approved first article becomes the gauge reference, and the signed sample is kept for future reorders.
MaterialsStock covers carbon steel (SPCC / DC01), 304 / 316 stainless, aluminium and brass; special grades are sourced to the drawing when volumes justify.
Surface finishNatural, plated or coated – the print decides, and the agreed finish is logged; finish thickness and adhesion checked on the first article.
ProcessingDeep drawing followed by CNC finishing on critical faces; first articles verify the whole flow before the run is released.
EquipmentPress line for drawing, CNC cells for finishing, backed by CNC turning centres and a climate-controlled inspection room.
Tolerance+/-0.01 mm on sealing faces, +/-0.05 mm on drawn profiles; finer bands confirmed from capability data before quoting.
Delivery termsFOB, with DDP offered for EU and US addresses, T/T or L/C, with D/P accepted on repeat business; call-off schedules are supported.

Packaging and delivery

Packing for this stainless steel sensor is chosen around the coating: each coating gets its own packing – interleaves, bags or trays, in sealed cartons on export pallets; shipping documents and carton marks follow your instructions.