Brass Stepped Sensor Housing with Wide Base

Brass Stepped Sensor Housing with Wide Base
Brass Stepped Sensor Housing with Wide Base

This Stainless Steel Sensor Housings Specializing in Non-Standard Machining is an Aunov Tech production part in stainless steel, quoted and built to customer print. Once installed, the sensor housing shields the sensing element and positions it in the measured medium. Drawing, cutting and measurement sit on one floor, and a design change is re-sampled in one place without a second supplier involved.

Product overview

This stainless steel sensor is defined by, the forming route, the tolerance band and the sealing faces, each measured at first article and gauged on production batches.

Die building, pressing and machining for this stainless steel sensor are all in house, so a change of wall or hole does not restart the programme, with process data archived for repeat orders.

From coil to finished part

Every stainless steel sensor follows the same routed path: Bar and plate are cut on CNC turning and milling centres; tight features are held in one setup so concentricity does not depend on re-chucking.

Process settings are archived with the part number, and that record is what every reorder is built from.

Materials and finishing

Materials kept on the floor cover cold-rolled steel (SPCC / DC01), 304 / 316 stainless, aluminium, brass, copper and bronze and the grade agreed for this stainless steel sensor is 304 / 316 stainless steel.

Because the part works in contact with media, the coating is chosen for cleanliness: plating, anodising, powder coating, electrophoresis and passivation. The agreed finish for this stainless steel sensor travels with the part number on every reorder.

The stepped sensor housing manufacturing record is archived together with the drawing revision that produced it. First article, drawing revision and material cert travel with each stepped sensor housing batch.

Quality control and inspection

The plant is ISO 9001 certified: certificates verify each incoming batch of material, the CMM measures the first article dimension by dimension, and later batches follow the sampling plan agreed at approval. Thread gauging and seal-face checks are part of every stepped sensor housing batch. Torque, leak and pressure tests are available where the assembly needs them, with certificates included in the shipment file.

Applications

You will find this stainless steel sensor inside sensor and thermostat assemblies in volume programmes as well as aftermarket supply.

One drawing for this stainless steel sensor is commonly applied to several programmes, so the tightest tolerance in the family sets the spec, and the drawing stays common.

Customization and options

Frequently varied options

Points customers normally tailor on this stainless steel sensor: material and coating for the duty, wall bands, flange forms, threads and bosses, closed ends and finishes matched to the working environment, and whether the programme starts as a sample or a full release.

The quote for this stainless steel sensor separates tooled options from new work, so the boundary between free and chargeable changes is explicit. The stepped sensor housing quotation records who owns the tooling.

Specifications

ItemStainless Steel Sensor Housings Specializing in Non-Standard Machining
BrandAUNOV
DesigningThe drawing is reviewed first; the agreed version then governs every batch.
ToolingDies, fixtures and gauges are made in our own toolroom, so no tooling step is outsourced, and first-article timing is measured from the tooling start date.
SamplesFree samples are available on standard items, with reports attached.
MaterialsCarbon steel, 304 / 316 stainless, aluminium and brass are all held in stock; special grades are sourced to the drawing when volumes justify.
Surface finishPlating, coating or polishing to suit the drawing; alternatives quoted with the quotation, samples approved in writing.
ProcessingBlanking, drawing and piercing in sequence, then machining of sealing faces; every stage is logged against your part number.
EquipmentDeep drawing presses plus CNC turning centres for machined faces; secondary ops run on CNC turning centres, inspection on the CMM.
Tolerance+/-0.01 mm on sealing faces, +/-0.05 mm on drawn profiles; capability is checked on the first article before the run continues.
Delivery termsFOB, with DDP offered for EU and US addresses, payment by T/T, L/C at sight or D/P; repeat orders reuse the approved first article.

Packaging and delivery

The finish on this stainless steel sensor dictates how it is packed: interleaves, polybags or formed trays are selected according to the coating, in sealed export cartons, palletised and marked as you direct.