Aunov Tech builds this Deep Drawn Aluminum Float in aluminum, from coil or bar through to the finished surfaces. In duty, the deep drawn part combines forming and machining to reach the print on every controlled face. Drawing, cutting and measurement sit on one floor, keeping first-article quality through scheduled runs on one production route.
Product overview
The critical features of this aluminium component are, the formed envelope, flatness and hole location, recorded on the inspection report for every batch.
Tooling and finishing for this aluminium component run under one roof, so a drawing change is absorbed in one step, with the tooling history retained in house.
How it is manufactured
This is how the aluminium component is built: Drawing runs from flat blank to finished envelope in one controlled sequence; after drawing, critical faces are machined and the part is degreased and gauged.
Route cards follow every order through the shop, and the same setup is reused on the next call-off.
Materials and finishing
Materials kept on the floor cover cold-rolled steel (SPCC / DC01), 304 / 316 stainless, aluminium, brass, copper and bronze with this aluminium component costed in aluminium.
The surface treatment is picked to match the service conditions: plating, anodising, powder coating, electrophoresis and passivation. Once approved, the finish for this aluminium component is fixed and does not get re-decided.
The float disc tooling and setup record is stored against the part number, so nothing depends on someone remembering. First article, drawing revision and material cert travel with each float disc batch.
Quality control
The factory operates with ISO 9001 certification: material traceability starts with mill certificates, first articles are measured on a CMM, and production batches are inspected on a sampling plan. The float disc first article goes on the CMM, with threads gauged to class. If the assembly calls for torque, leak or pressure proof, the test is built into the quality plan, with certificates included in the shipment file.
Where the part is used
You will find this aluminium component inside industrial equipment and general assembly work for OEM and Tier-1 customers.
A single design of this aluminium component is often reused across a product family, so the specification is set by the toughest of them, and no re-tooling is needed.
Customization and options
Where designs usually differ
Points customers normally tailor on this aluminium component: wall thickness bands, flange geometry, thread call-outs and the surface finish, and whether the first order is a prototype, a pilot lot or a production release.
Quotes for this aluminium component show which options the current die already supports, so the boundary between free and chargeable changes is explicit. Quoted float disc prices are firm for the agreed validity window.
Specifications
| Item | Deep Drawn Aluminum Float |
|---|---|
| Brand | AUNOV |
| Designing | Send drawings, or send a sample to be measured – samples are reverse-measured into a controlled drawing; the same drawing is used for every repeat order. |
| Tooling | Dies, fixtures and gauges are made in our own toolroom, so the die charge appears as its own quotation line, and the die remains dedicated to your part. |
| Samples | Pre-production samples come with a full inspection report, so the part is proven before it is made in volume, and production starts only after your written sign-off. |
| Materials | Standard stock: carbon steel (SPCC / DC01), 304 / 316 stainless, aluminium, brass; mill certificates and heat numbers accompany the first article. |
| Surface finish | Zinc, nickel or chrome plating, anodising, passivation or e-coat; masking and laser marking available where needed. |
| Processing | Coil blanking and progressive drawing, coining on the final station where the print calls for it; every stage is logged against your part number. |
| Equipment | Press shop running 5-250 T mechanical and 250-500 T hydraulic presses, annealing ovens on site, with CNC turning centres for secondary operations and CMM inspection. |
| Tolerance | +/-0.05 mm on flange and rim dimensions, wall controlled by the draw; GD&T per drawing, PPAP-style reports on request. |
| Delivery terms | FOB, CIF or DDP per Incoterms 2020, payment by T/T or L/C, quoted in USD or EUR; call-off schedules are supported. |
Packaging and delivery
The finish on this aluminium component dictates how it is packed: interleaves, polybags or formed trays are selected according to the coating, in sealed export cartons, palletised and marked as you direct.
