Aluminum Grooved Sleeve Body with Internal Step

Aluminum Grooved Sleeve Body with Internal Step
Aluminum Grooved Sleeve Body with Internal Step

Aunov Tech supplies the Aluminum CNC Machined Threaded Sensor Bodies as a aluminum component manufactured entirely in house. In operation, the sensor housing protects the electronics from vibration, fluid and electromagnetic noise. Forming and machining share equipment, staff and batch records, so the approved sample defines every later batch under one roof.

Product overview

What matters most on this aluminium sensor is, wall thinning, concentricity and the finished mating faces, controlled from the approved first article onward.

Die building, pressing and machining for this aluminium sensor are all in house, which keeps the sample loop inside our own schedule, with the tooling history retained in house.

From coil to finished part

Every aluminium sensor follows the same routed path: Material is sawn and then turned, milled and drilled on CNC centres; deburring and edge blending complete the operation before inspection.

Batch records for the grooved sleeve body are filed against the part number, so process settings are reused instead of re-invented. First article, drawing revision and material cert travel with each grooved sleeve body batch.

Materials and finishing

Working stock covers SPCC / DC01 carbon steel, 304 / 316 stainless, aluminium, brass, copper and bronze and this aluminium sensor runs in aluminium.

Cleanliness drives the finish here: plating, anodising, powder coating, electrophoresis and passivation. Once approved, the finish for this aluminium sensor is fixed and does not get re-decided.

Route cards follow each grooved sleeve body batch through the shop, so the next run starts from the data that already worked. Deviations on the grooved sleeve body are reported before shipment rather than found on your assembly line.

Quality control and inspection

Production runs under an ISO 9001 certified quality system: stock arrivals are checked against mill certificates, a full CMM report approves the first article, and run inspections follow an agreed sampling plan. Thread class and sealing faces of the grooved sleeve body are verified on every run. Where the application asks for it, torque, leak or pressure testing is added to the plan, and results travel with the batch paperwork.

Where the part is used

The aluminium sensor sits in thermal sensing and appliance control assemblies for customers who buy to drawing.

Drawings for this aluminium sensor are adapted across programmes, so one tooling set serves every position, and the same first article applies throughout.

Options and variations

Where designs usually differ

The usual variables are material and finish for the service environment, thread classes, hex or flange mounting, sealed cable exits, vent holes and finishes matched to the measured medium, and volume – from validation prototypes to scheduled call-off batches.

Each variation is priced with its tooling effect made visible, so decisions are easy to make.

Specifications

ItemAluminum CNC Machined Threaded Sensor Bodies
BrandAUNOV
DesigningQuotation follows the print, not a catalogue – unusual walls, threads or tolerances are feasibility-checked first; the approved drawing is kept as the controlled master.
ToolingDie design and toolmaking stay in house, so tooling lead time stays under our control, and the charge is refundable against agreed volumes.
SamplesSample parts are measured and reported before submission, so the sample is retained as the master, and later batches are gauged back to the signed sample.
Materials1050 / 3003 / 5052 / 6061 aluminium, 0.5-3.0 mm stock – temper matched to the forming depth or machining route of this sensor.
Surface finishFinish selected from the drawing: plating, coating, anodising or passivation; the agreed finish travels with the part number.
ProcessingTurning, milling and drilling sequenced to minimise handling and re-chucking; in-process checks sit between stages, not only at the end.
EquipmentCNC turning centres with bar feeders and 3-/4-axis machining centres, backed by CNC turning centres and a climate-controlled inspection room.
Tolerance+/-0.01 mm on critical bores, confirms at DFM stage; finer bands confirmed from capability data before quoting.
Delivery termsFOB, with DDP offered for EU and US addresses, payment by T/T, L/C at sight or D/P; call-off schedules are supported.

Packing and shipment

For this aluminium sensor, protection starts at the surface: interleaves, polybags or formed trays are selected according to the coating, then cartons are sealed and palletised, with marks and documents as you specify.